Welcome to Green Star Labs
Green Star Labs, Inc seeks to enrich lives through health and wellness. We strive for customers who are proud to have us as part of their team, for team members who can’t think of a better company to work for and for suppliers who call us their favorite client. We continue to achieve this enrichment through continuous innovation, perseverance and living by the Golden Rule. These principles will remain as our foundation in which we will continue to build our success in the future.
Based in San Diego California, Green Star Labs is a premier nutraceutical and dietary supplement manufacturer that provides turnkey product development for our national and International consumer product brand customers.
We excel at bringing your unique product concepts to reality. From initial concept to finished product completion, Green Star Labs offers a comprehensive range of manufacturing and packaging services. Specializing in turnkey service, Green Star Labs can supply superior formulations, ingredients and packaging components to manufacture your products to your unique specifications while maintaining complete confidentiality with the assurance of certified Good Manufacturing Practices through our NSF-certified Quality Management Systems.
Our core manufacturing competencies include:
- Gummies
- Encapsulation
- Tableting
- Powder Blends
- Liquids and Beverages
- Skincare & Beauty
- Bath & Body
- Personal Care
- Pet Wellness
- Co-Packing
Your Partner in Best-in-Class Nutraceutical Manufacturing
Our manufacturing facility is a leader in the health and wellness sector, specializing in products that use high-quality functional mushrooms extracts, sports supplements, herbal supplements, and personal care products. With cutting-edge technology and a commitment to sustainability, we create innovative solutions that meet the evolving needs of modern consumers. Our expertise in blending natural ingredients with advanced scientific formulations ensures that every product we produce supports optimal health, performance, and well-being. Whether it’s enhancing athletic performance, boosting immunity through herbal and mushroom-based supplements, or providing nourishing personal care products, we are dedicated to delivering excellence in every aspect of health and wellness.
Custom Supplement, Nutraceutical and OTC Drug Manufacturing
Our team will work with you to develop innovative, one-of-a-kind formulations that allow you to stand out in a crowded marketplace with truly unique value.
Hundreds of Stock Formulations Available
Green Star Labs can help you fast track your market launch with an enormous selection industry standard of trending products faster than any other supplier.
A True Turnkey Solution Supplier
GSL maintains a robust inventory of high quality ingredients and packaging components and employs a staff of industry expert formulators and packaging designers to help you launch your product or brand at a fraction of the cost you might encounter working with third party suppliers.
Green Star Labs Equipment and Capabilites
Gummies
Gummy Full-Scale Starchless Manufacturing
- Pectin Based – Vegan, Sugar and Sugar-Free custom formulations
- Standard 4.5g Squares and Custom Molds
- Multiple production lines – 100,000 to 500,000 Pieces per Shift @ 4.5g
- Examples: Lion’s Mane/Cordyceps Focus Gummies, Melatonin-less Sleep Gummies, CBD Relax and Revive Gummies, Apple Cider Vinegar Gut Health Gummies, Ashwagandha Adaptogen Gummies, Sugar-Free Creatine Gummy
Small-Scale Gummy R&D
- Testing the Market, Developing Flavor Profiles, Troubleshooting and problem solving product challenges.
- Examples: Developing SOP and Formulations for Creatine Gummies, Flavor Masking Caffeine and Cannabinoids
Gummy Co-Packing
- 5 – 150ct Pouches Packaged in-line – Up to 14,000 pouches per shift @ 5ct .
- 20 – 90ct Bottles Packaged in-line – Up to 8000 bottles per shift @ 30ct .
- Examples: 5 and 20ct Snoop Pouches, 30ct Top Fungi Jars, 60ct Fndmntl ACV Jars, 120ct Novos Pouches.
Capsules & Tablets
Capsule Full-Scale Starchless Manufacturing
- Tooling for Size 1, 0, 00 shells (HPMC Standard)
- Multiple Encapsulators – 60,000 to 1.1M per shift
- Examples: NAD+ Precursor Supplements, Joint Health, Curcumin and Herbal Blends
Small-Scale Capsule R&D
- Piloting and Running Trials for efficacy or product performance
Tablet Full-Scale Manufacturing
- Tooling for 10mm, 14mm, 16mm, 26mm Diameter Punches
- 24 Station Press – up to 900,000 per shift
- Examples: Probiotic Tablets, Chewable herbal remedies, Calcium and mineral blends
Solid Dosage Co-Packing
- 10ct Blisters formed and sealed – then packaged in-line
- 15 – 120ct Bottles Packaged in-line – up to 20,000 per shift
Beverages
Ingestible Liquid Blending
- Low-Volume Blending through 1800L+ Batches
Bulk Liquid Co-Packing
- Packed into drums or pails upon request
RTD Shot Bottle Filling
- 2oz Cosmo Round Bottles @ ~ 10,000 – 15,000 units per shift pending full shrink
- Manufacturing Lines to Support Flexible Load Balance
RTD Beverage Bottle Filling
- 8, 12, 16oz and Greater Bottles @ ~ 10,000 units per shift pending full shrink
Cosmetics
Topical Cosmetic Blending
- 50L batch size for High-Viscosity Products: Creams, Gels, Masks
- 200L batch size for Low-Viscosity Products: Oils, Serums, Treatments
Bulk Cosmetic Co-Packing
- Packed into drums or pails upon request
Lotion Tube Filling
- Tooling available for 15ml (0.5oz) – 120ml (4oz) Lotion Tubes
- Variable Material Specifications
- Max Through-put 205 tubes/minute
Cosmetic Liquid Sachet Filling
- Liquid Sachets > 10g minimum sizing
- Max Through-put 20 sachets/minute
Cosmetic Bottle Co-Packing
- Variable characteristics and packaging specs acceptable
- Jars, Bottles, Airless Pumps, Plastic, Glass, Heat Induction Seal
Powders
Free-Flowing Powder Blending
- Low-Volume Blending through 350kg+ Batches
- Handles Herbals/Botanicals as well as mixed particle sizes
Large Scale Bulk Powder Co-Packing
- Packed from 10kg+ bags into boxes
Medium Scale Powder Filling
- 100g+ – 1kg Pouches and Cannisters
Single-Serving Sachet Filling
- Single Lane FFS machine auger fed powder blends
- 10+/minute run speed @ 30g sachets
Staying Competitive: Why U.S. Manufacturing with Green Star Labs is Essential for Nutraceutical Brands Amid Rising Global Tariffs
In light of the recent global trade tariffs implemented by President Trump, it has become increasingly vital for nutraceutical brands to manufacture their products within the United States. The newly imposed tariffs, including a 10% universal tariff on imports and additional levies on specific countries, have led to increased costs for imported goods, particularly impacting industries reliant on foreign-sourced ingredients and components. For instance, the dietary supplement sector, which heavily depends on imported raw materials, is experiencing heightened expenses due to these tariffs. By shifting production to domestic facilities like Green Star Labs, nutraceutical companies can mitigate these added costs, ensuring more stable pricing and supply chains.
Moreover, partnering with Green Star Labs offers nutraceutical brands access to state-of-the-art manufacturing capabilities and stringent quality standards.Based in San Diego, California, Green Star Labs operates a50,000-square-foot, GMP-certified facility, providing services such as product development, encapsulation, tableting, and gummy production.The facility’s NSF/ANSI 455-2 Dietary Supplement GMP certification further underscores its commitment to excellence and compliance with U.S. regulations.By manufacturing domestically with Green Star Labs, nutraceutical brands can not only circumvent the financial strain of international tariffs but also enhance product quality and consumer trust through adherence to rigorous manufacturing standards.