Thank you!
We appreciate your interest in touring our facility and will be in touch to confirm the date and time soon.
If you haven't yet, please review our capabilities and make note of any specific questions you might have or specific equipment that you are interested in:
Green Star Labs Equipment and Capabilites
Gummies
Gummy Full-Scale Starchless Manufacturing
- Pectin Based – Vegan, Sugar and Sugar-Free custom formulations
- Standard 4.5g Squares and Custom Molds
- Multiple production lines – 100,000 to 500,000 Pieces per Shift @ 4.5g
- Examples: Lion’s Mane/Cordyceps Focus Gummies, Melatonin-less Sleep Gummies, CBD Relax and Revive Gummies, Apple Cider Vinegar Gut Health Gummies, Ashwagandha Adaptogen Gummies, Sugar-Free Creatine Gummy
Small-Scale Gummy R&D
- Testing the Market, Developing Flavor Profiles, Troubleshooting and problem solving product challenges.
- Examples: Developing SOP and Formulations for Creatine Gummies, Flavor Masking Caffeine and Cannabinoids
Gummy Co-Packing
- 5 – 150ct Pouches Packaged in-line – Up to 14,000 pouches per shift @ 5ct .
- 20 – 90ct Bottles Packaged in-line – Up to 8000 bottles per shift @ 30ct .
- Examples: 5 and 20ct Snoop Pouches, 30ct Top Fungi Jars, 60ct Fndmntl ACV Jars, 120ct Novos Pouches.
Capsules & Tablets
Capsule Full-Scale Starchless Manufacturing
- Tooling for Size 1, 0, 00 shells (HPMC Standard)
- Multiple Encapsulators – 60,000 to 1.1M per shift
- Examples: NAD+ Precursor Supplements, Joint Health, Curcumin and Herbal Blends
Small-Scale Capsule R&D
- Piloting and Running Trials for efficacy or product performance
Tablet Full-Scale Manufacturing
- Tooling for 10mm, 14mm, 16mm, 26mm Diameter Punches
- 24 Station Press – up to 900,000 per shift
- Examples: Probiotic Tablets, Chewable herbal remedies, Calcium and mineral blends
Solid Dosage Co-Packing
- 10ct Blisters formed and sealed – then packaged in-line
- 15 – 120ct Bottles Packaged in-line – up to 20,000 per shift
Beverages
Ingestible Liquid Blending
- Low-Volume Blending through 1800L+ Batches
Bulk Liquid Co-Packing
- Packed into drums or pails upon request
RTD Shot Bottle Filling
- 2oz Cosmo Round Bottles @ ~ 10,000 – 15,000 units per shift pending full shrink
- Manufacturing Lines to Support Flexible Load Balance
RTD Beverage Bottle Filling
- 8, 12, 16oz and Greater Bottles @ ~ 10,000 units per shift pending full shrink
Cosmetics
Topical Cosmetic Blending
- 50L batch size for High-Viscosity Products: Creams, Gels, Masks
- 200L batch size for Low-Viscosity Products: Oils, Serums, Treatments
Bulk Cosmetic Co-Packing
- Packed into drums or pails upon request
Lotion Tube Filling
- Tooling available for 15ml (0.5oz) – 120ml (4oz) Lotion Tubes
- Variable Material Specifications
- Max Through-put 205 tubes/minute
Cosmetic Liquid Sachet Filling
- Liquid Sachets > 10g minimum sizing
- Max Through-put 20 sachets/minute
Cosmetic Bottle Co-Packing
- Variable characteristics and packaging specs acceptable
- Jars, Bottles, Airless Pumps, Plastic, Glass, Heat Induction Seal
Powders
Free-Flowing Powder Blending
- Low-Volume Blending through 350kg+ Batches
- Handles Herbals/Botanicals as well as mixed particle sizes
Large Scale Bulk Powder Co-Packing
- Packed from 10kg+ bags into boxes
Medium Scale Powder Filling
- 100g+ – 1kg Pouches and Cannisters
Single-Serving Sachet Filling
- Single Lane FFS machine auger fed powder blends
- 10+/minute run speed @ 30g sachets
